Manufacturing Engineer (Composites)

Job Title:                              Manufacturing Engineer (Composites) 

Location:                              Darwen

Job Type:                              Permanent, 37 hours per week, working a 4-day week over a 5-day        operational week.

Hourly Rate:                        Competitive based on experience

​Brookhouse Aerospace is a prominent name within the Aerospace Sector, providing Advanced Composite and Metal Components for Civil & Defence Aerospace applications. We are seeking a talented and experienced Composites Manufacturing Engineer to join our dynamic engineering team.

Job Description: As a Manufacturing Engineer, you will play a key role in the development and optimisation of manufacturing processes for materials used in aerospace applications. You will be responsible for ensuring that our components are produced efficiently, cost-effectively, and to the highest quality standards. This position requires a strong technical background in Composites materials, process engineering, and a deep understanding of aerospace manufacturing requirements.

Key Responsibilities:

• Develop, implement, and optimise manufacturing processes for materials and components, ensuring alignment with engineering specifications and industry standards.
• Collaborate with design, engineering, and production teams to develop and refine composites manufacturing methods, including layup, curing, machining, and bonding processes.
• Design and implement tooling, fixtures, and equipment required for composite manufacturing, ensuring they meet production and quality requirements.
• Conduct process trials and validate new manufacturing methods to ensure they meet performance, cost, and quality objectives.
• Troubleshoot and resolve manufacturing issues related to materials, processes, and equipment.
• Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality.
• Work closely with quality assurance teams to ensure compliance with AS9100 and other relevant aerospace quality standards.
• Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans.
• Stay up to date with the latest advancements in composite materials and manufacturing technologies and integrate new innovations into production processes.
• Provide technical support and training to production staff on composite manufacturing processes and best practices.

Requirements:

• Degree or an HNC with Advanced Apprenticeship to NVQ level 3 in a relevant subject

• ​3+ years of experience in composites materials manufacturing, preferably in the aerospace industry.

• ​Strong understanding of composite materials, including carbon fibre, fiberglass, and advanced polymers.

• ​Proficiency in CAD software for tooling and fixture design.

• ​Experience with composite manufacturing processes such as hand layup, automated fibre placement (AFP), resin transfer moulding (RTM), and autoclave curing.

• ​Knowledge of aerospace quality standards, including AS9100, NADCAP, and FAA regulations.

• ​Strong problem-solving skills and the ability to troubleshoot complex manufacturing issues.

• ​Excellent communication and teamwork skills, with the ability to collaborate effectively across departments.

• Ability to manage multiple projects simultaneously and meet deadlines.

Benefits:

• 4-day working week
• Overtime Rates
• Long Service Awards
• 28 days holidays (based on 4-day week)
• On-site Occupational Health
• Employee Referral Scheme
• Life Insurance
• Cash Plan Benefit
• Bike2Work Scheme