Responsibilities
A hands-on approach to working directly with the manufacturing and engineering teams to help resolve manufacturing engineering issues using data, rationale and logic.
Influencing design engineering to ensure manufacturing is represented during the product development process and design for manufacture/assembly is a priority consideration for the duration of the programme.
Developing test routines to establish process parameters around new technologies and systems to guide manufacturing application and determine feasibility of designed solutions.
Employ a variety of virtual manufacturing tools to simulate workflow, automation sequences and space requirements to inform capacity plans, resource requirements and line balancing.
Develop robust, lean solutions for equipment layouts, process design and product flow to maximise ROI and reduce hours/costs per unit.
Working to ensure that process capability, cycle time and equipment availability targets are achievable through application of automation/existing solutions as well as new technology introduction.
Define equipment lists, spare requirements, training requirements (production, ME and maintenance), work instructions and substance/equipment safety documentation.
Be a key part of an APQP rollout and an FMEA critical characteristic cascade into internal & supplier quality operating systems.
Lead the installation/commissioning process to deliver a system through continuous improvement & root cause analysis that meets delivery targets and operations requirements across safety, quality, delivery & cost (SQDC).
Qualifications/Requirements
Bachelor’s degree or above in Engineering with considerable experience or equivalent knowledge and experience in Technical Project / Program Management.
Experience or knowledge of the New Product Introduction (NPI) process within manufacturing and elements of project planning.
Essential - manufacturing background with previous experience in facilities development and engineering including robotics, automation & conveyor technologies.
Demonstrated ability to optimize existing processes for throughput, quality and availability at both the design and commissioning phases.
Knowledge of problem solving methodologies (Lean, Six Sigma, 8D, PPS, RedX) and APQP requirements.
Experience defining FMEAs cascading of critical characteristics into a control plan and subsequent development of a manufacturing quality operating system.
Experience working with subcontracted suppliers and vendors.
Knowledge of health & safety (H&S) and construction design & management (CDM) regulations and means of compliance.
Desired skills
Experience with high volume composite (CFRP/RTM) and/or high tolerance machined parts manufacturing.
Experience with 3D Catia, 2D AutoCAD and/or another CAD package
Experience in working within a highly regulated industry (preferably Aviation but not essential).
Knowledge of 3D printing/rapid prototyping tools, CAD packages and part production.
Experience incorporating condition-based monitoring & real time data acquisition & synthesis into a ‘factory of the future’ shop floor environment.
Broad experience with virtual manufacturing and tooling/process flow simulation software solutions.
Able to define and discern GD&T product tolerancing requirements.
Flexible Working
GE supports and encourages flexible working arrangements, where possible, and recognises the benefits to employees of having a positive work-life balance.
Total Reward
At GE Aviation we understand the importance of Total Reward. Our flexible benefits plan, called FlexChoice, gives you freedom, choice and flexibility in the way you receive your benefits, as well as giving you the opportunity to make savings where possible.
As a new joiner to GE we are pleased to be able to offer you the following as default in your benefit fund, which you then can tailor to meet your individual needs;
Non-contributory Pension
Life Assurance
Group income protection
Private medical cover
Holiday Hourly equivalent of 26 days, with flexible option to buy or sell
Security Clearance
Baseline Personnel Security Standard (BPSS) clearance is required and must be maintained for this role. Please note that in the event that BPSS clearance cannot be obtained, you may not be eligible for the role and/or any offer of employment may be withdrawn on grounds of national security. Please see the link below for further details regarding the requirements for BPSS clearance: BPSS
Right to Work
Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, under the applicable UK immigration rules as may be in place from time to time, it may be that candidates who do not currently have the right to work in the UK may not be appointed to a post if a suitably qualified, experienced and skilled candidate who does not require sponsorship is available to take up the post. For further information please visit the UK Visas and Immigration website.
Relocation Assistance Provided: No